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Shimi Die Casting Machine Safety Operation Guide: Ensuring Production and Safety

Safety is the cornerstone of efficient production. Strict adherence to safety protocols when operating die casting machines is crucial not only for protecting personnel but also for ensuring the long-term stable performance of the equipment. 

1.Essential Pre-Operation Preparations
Before starting operation, it is imperative to thoroughly read the equipment manual to fully understand the machine’s features, safety warnings, and standard operating procedures. Ensure the machine is installed in a well-ventilated, dry, and clean environment, away from high temperatures, moisture, and strong electromagnetic interference sources, creating the fundamental conditions for safe operation.

2. Safety Protocols During Production

Material and Parameters: Add alloy material steadily and slowly; throwing is strictly prohibited. Core parameters (e.g., system pressure) are optimized before the machine leaves the factory. Do not make arbitrary changes to avoid equipment failure or safety hazards.

Operation and Protection: Never touch any moving parts while the machine is running. Regularly verify the effectiveness of the safety door interlock function. For casting special materials like magnesium alloy, strictly adhere to fire prevention regulations on site.

Electricity and High Temperature: Ensure the machine is reliably grounded and periodically inspect the integrity of electrical wiring. Components such as the furnace, mold, and material pot are at high temperatures during operation. Avoid bare-handed contact to prevent burns.

3. Safety Standards for Maintenance and Repair
Unauthorized personnel should not disassemble the machine. Before performing any maintenance work, it is mandatory to turn off the motor and disconnect the main power supply, and place a clear “Maintenance in Progress” warning sign on the equipment. Before servicing the hydraulic system, ensure all pressure is fully released to prevent accidental movement caused by residual pressure.

4. Fostering a Safe Workshop Environment
Good workshop management is a vital component of safety. Maintain cleanliness around the equipment and the workshop itself, promptly clean up oil spills and debris, and implement “5S” management practices. This helps prevent accidents like slips and falls and aids in the early detection of potential leaks or abnormalities.